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Swarf Management Systems

Swarf Management Systems

Heavy Duty Processing Incorporating:
  • Heavy duty input conveyor
  • Bar end separator
  • Horizontal swarf coolant centrifuge with continuous capacity up to 600Kg/hr
  • Heavy duty steel slat band output conveyor
  • Electrical control interface
  • Installation

Swarf Management Systems

Swarf Management Systems

With over fifty years of experience in swarf management we are able to offer systems to suit most applications involving ferrous and non ferrous materials. Each system is carefully accessed and specifications provided to the customer to suit their requirements where quotations will be offered. Project engineers are allocated to each individual customer requirement which leads to successful manufacture, installation and customer liaison.

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Telescopic Covers

Telescopic Cover Slideway Protection

Applications
  • CNC Machine Tools
  • Manual Machines
  • Purpose built and special machines
  • Power Presses
  • Production Machinery
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PDF Format
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Telescopic Cover Slideway Protection

Telescopic Covers

For new or replacement applications we are able to design and manufacture telescopic guards of all types and styles whether to the original O.E.M. supply or to our bespoke design. For existing items we offer a complete programme of repair and renewal to any make of guard.

Our protection and safety range also includes :
Steel and fabric roller blinds, armoured aprons, spiral sprung guards, fabric bellows and sprung shim guards.

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Slat Band Belt Conveyor

Slat Band Conveyor

Applications;
  • Long Steel Swarf
  • General purpose
  • Dry or wet processing
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PDF Format
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Slat Band Conveyor

Slat Band Belt Conveyor

Cromar swarf conveyors incorporate a heavy duty hinged steel belt to handle hot chips, wet and dry chips, turnings etc.. These are commonly used on CNC lathes and machining centres. We offer standard or special purpose machines to customer’s requirements.

Belt sizes are offered in a variety of widths and pitches from 11/2” to 6”.

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Scraper Conveyor

Scraper Conveyor

Applications;
  • Short steel chips
  • Needle chips (brass/aluminium)
  • Cast iron – dry or wet processing
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PDF Format
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Scraper Conveyor

Scraper Conveyor

This unit is designed to deal with steel chip, cast iron, aluminium and brass.

Swarf is deposited into the bottom of the conveyor and carried along and up the incline by the scraper bars to be discharged into a collecting receptacle. Scraper type conveyors are available from 200mm up to 1200mm wide, with final dimensions bespoke to suit customer requirements.

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Swarf management Filtration systems

Swarf management Filtration systems

Typically:
  • Free standing units fed from the host machine or a central system
Applications:
  • Improving swarf and coolant management
  • Lathes
  • CNC machining centres

Swarf management Filtration systems

Swarf management Filtration systems

Our current range includes the Series II and series III concepts. The generic design of these systems offers a single solution to both swarf handling and coolant filtration/delivery.

The Series II conveyors are suitable for fine swarf and short chips of aluminium, brass, steel and cast iron. The chips settle to the bottom of the unit and are conveyed up the incline to be discharged into a suitable receptacle. Contaminated coolant is continuously filtered through a self rotating drum located within the conveyor. The drum is rotated by the same chain that drives the conveyor belt and is fitted with a replaceable stainless filter mesh. Situated within the drum is a back-wash manifold that blasts clean coolant from within the drum providing an endless provision of clean media.

Series III conveyors are suitable for a wide variety of swarf types as commonly generated by turning and general machining operations.

The Series III conveyors work on a similar principle to the Series II conveyors but with a difference! These units incorporate two conveyors, one located above the other. The top conveyor has conventional slat band belt to remove the majority of the swarf. Small particles, fines and sludge settle to the unit base and are then conveyed and discharged as described in the Series II conveyors. The Series III unit also incorporates a drum filter system.

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High Pressure Coolant System

High Pressure Coolant System

Applications;
  • Drilling, Boring, Turning and Tapping
  • Heavy Cutting
  • Small tooling processes
  • Achieving fine surface finishes
  • Pocket Machining
  • Chip control
  • Exotic materials
  • Parting off
  • Grooving

High Pressure Coolant System

High Pressure Coolant System

Using high pressure, coolant can be accurately and efficiently directed at the target machining process, dramatically reducing temperatures as it penetrates deep into the cutting zone. Metal chips are forcibly removed from the cutting area improving the chip breaking and decreasing the heat and friction detrimental to machining performance.

Improved lubrication and a cleaner working environment allow machinery to be worked harder and faster. Tool life is also prolonged, work-piece integrity (surface finish and accuracy) maintained, coolant conserved and metal chips are smaller and more manageable.

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Magnetic Conveyors

Magnetic Conveyors

Applications;
  • Short ferro-magnetic particle removal
  • Wet or dry systems
  • Hobbing machines
  • Broaching machines

Click here to see the new Rotamag.

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Magnetic Conveyors

Magnetic Conveyors

Magnetic conveyors are suitable for CNC lathes machining centre applications, ideal for the management of small ferrous materials. Integral coolant tank/ pumps optional extra.

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Paper band filters

Paper band filters

Applications;
  • Grinding machines
  • Honing machines
  • Lathes
  • Machining centres
  • Drilling and boring machines
  • Spark erosion machines
  • Hardening machines
  • Cold rolling mills
  • Washing equipment

Paper band filters

Paper band filters

Cromar band filters remove any type of solid particle contamination from water based coolants and light viscosity liquids.

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Aerospace applications

Centralised Turn-key Systems

Applications;
  • Rail Systems - Under floor wheel lathes
  • Aerospace
  • Automotive
  • General Engineering
  • Manufacturing Processes

Centralised Turn-key Systems

Aerospace applications

Generally supplied as a centralised full swarf management system. Typically incorporating under floor conveyors from multiple machine operations. Can include centrifuges, shredders and/or briquetters as options.

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Shredders

Shredders

Applications;
  • Swarf management systems
  • Aerospace and automotive industries
  • Food and pharmaceuticals industries
  • Marine waste processing

Video Footage available

Shredders

Shredders
VIDEO FOOTAGE AVAILABLE: CLICK HERE  

These shredders are constructed using powerful 7.5kw drives to enable the machine to perform heavy duty operations on a continuous basis. Typical materials Include: Aluminium, Steel and Brass. Paper and Cardboard; Confidential Documents; Cans and light metal containers; glass; plastic and Wood, In-house design and manufacturing facilities have been successfully utilised in adapting the machine to suit a wide range of applications .

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Tipping Skips

Tipping Skips

Applications;
  • Swarf waste
  • Building materials etc
  • Ideal for charging waste compactors
  • Skip loading and finished product

Tipping Skips

Tipping Skips

Heavy duty construction, tubular base with heavy duty fork pockets (fork truck loading) ensure durability. Skips are supplied with a coolant drain plug or tap and robust lockable castors.

Standard colour: Charcoal Black

Other colours are available on request.

Capacity Part Ref Width Length Height Fork Centres Minimum Conveyor Discharge Height
F S
0.3 cubic metre E140001B 800 1065 800 635 340 850
0.4 cubic metre E140002B 800 1065 950 635 340 1000
0.5 cubic metre E140003B 800 1065 1100 635 340 1200

 

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Mist And Smoke Collection System

Mist And Smoke Collection System

Download information here

To assist in the removal of coolant, oil mist and smoke arising from CNC machining operations such as turning, cutting, grinding, honing etc.

Mist And Smoke Collection System

Mist And Smoke Collection System

To assist in the removal of coolant, oil mist and smoke arising from CNC machining operations such as turning, cutting, grinding, honing etc.

Download information here:

 

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